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How Much Does a 5,000m² Cold Warehouse Cost? (Price, Capacity & Real ROI) - China cold storage solution provider

How Much Does a 5,000m² Cold Warehouse Cost? (Price, Capacity & Real ROI)

A 5,000-square-meter cold warehouse is a strategic asset for large-scale food businesses—whether you’re a meat processor, frozen seafood exporter, or regional cold chain operator.

📦 Storage Capacity: How Much Can You Really Store?

Parameter Specification
Footprint 5,000 m² (e.g., 100m × 50m)
Clear Height 5.0 meters (standard for forklift operations)
Usable Volume 25,000 m³
Storage Configuration Selective racking + block stacking (depending on product)
Typical Capacity
Frozen goods (–18°C): 4,200 – 4,800 pallets (≈ 6,300 – 7,200 metric tons)
Chilled goods (0–4°C): 3,600 – 4,000 pallets (lower density due to airflow needs)

💡 Assumes standard EUR/ISO pallets (1.2m × 1.0m) with safe aisle spacing per FM Global standards.

💰 Total Investment: What You Actually Pay

A turnkey 5,000m² cold warehouse (single temperature zone, e.g., –18°C or 0–4°C) typically costs:

620,000– 750,000 USD

What’s Included:

  • Insulation: 150mm PU panels (for frozen) or 100mm (for chilled), fire-rated, smooth finish
  • Refrigeration: Industrial screw compressor system (e.g., Bitzer or Hanbell), centralized plant room
  • Air Distribution: DL/DD series ceiling-mounted evaporators with electric defrost
  • Doors: High-speed insulated roller doors (x4–6 units)
  • Controls: PLC-based monitoring with cloud access, SMS alerts
  • Installation: Full civil, mechanical, electrical, and commissioning
  • Compliance: Meets basic ISO 22000 / HACCP cold chain requirements

⚠️ Note: Multi-temperature zones (+chilled + frozen + dry) add 15–25% to cost.

🌍 Real-World Insight

A frozen food distributor in Jeddah, Saudi Arabia built a 5,000m² –18°C cold warehouse to serve retail chains:

  • Total Investment: $ 695,000 USD
  • Capacity: 4,600 pallets (≈6,900 tons) of frozen chicken, vegetables, and ready meals
  • Result:
    • Consolidated 3 smaller rented facilities → saved $ 18K/month in rentals
    • Reduced temperature excursions from 12% → 0.4%
    • Qualified for Saudi Food & Drug Authority (SFDA) audit
    • Achieved ROI in 3.8 years

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