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Potato Cold Storage Cost: How Much to Store 100–500 Tons at 4°C? (USD + ROI) - China cold storage solution provider

Potato Cold Storage Cost: How Much to Store 100–500 Tons at 4°C? (USD + ROI)

📦 How Many Tons Can You Store?

A standard potato cold room operates at 4°C and 85% RH. With proper pallet racking and airflow:

old Room Size Usable Volume Potato Storage Capacity*
100 m² (5m height) ~500 m³ 80–90 metric tons
300 m² ~1,500 m³ 240–270 metric tons
600 m² ~3,000 m³ 480–540 metric tons

Based on bulk storage in ventilated crates (density: ~180 kg/m³).
Includes space for forklift aisles and air circulation.

💰 Turnkey Investment (USD)

All systems include:

  • 100mm B1 fire-rated PU panels (double-sided color steel)
  • Refrigeration: Low-temp scroll compressors (e.g., Copeland), EC evaporators
  • Humidity control: Ultrasonic humidifiers or wet-wall systems
  • Smart monitoring: Remote alerts, data logging, mobile app
Facility Size Total Cost (USD) Best For
Small (100 m² / ~85 tons) 42,000 Small farm co-op, local trader
Medium (300 m² / ~250 tons) 68,000 Regional aggregator, export prep
Large (600 m² / ~500 tons) 120,000 National distributor, processor backup

✅ Turnkey includes: engineering, insulation, refrigeration, controls, installation
❌ Excludes: land, concrete slab, power grid connection
Designed for high ambient temperatures (up to 45°C)

🌍 Real Project: 280-Ton Potato Cold Storage – East Java, Indonesia

  • Client: Farmer cooperative exporting to Singapore and Malaysia
  • Challenge: 30% post-harvest loss during rainy season; no off-season sales capability
  • Solution:
    • 350 m² cold room @ 4°C / 85% RH
    • 100mm PU panels + ultrasonic humidification
    • Siemens remote monitoring with WhatsApp alerts
  • Investment: $ 74,000 USD (turnkey)
  • Results after 1 year:
    • Spoilage reduced to <5%
    • Stored potatoes for 5 months, sold at 47% higher price during dry-season shortage
    • ROI achieved in just 10 months
    • Now expanding to a second unit

🔑 Why Humidity Control Is Non-Negotiable

Potatoes shrink and sprout if RH <80%. Cheap systems skip humidification to cut costs—but that defeats the purpose.
✅ Professional potato cold rooms include:

  • Ultrasonic humidifiers or evaporative pads
  • Airflow design to prevent condensation on tubers
  • CO₂ monitoring (optional) to suppress sprouting

Without proper humidity, you’re just building an expensive fridge—not a profit-preserving asset.

📩 Get Your Custom Potato Storage Plan

Tell us:
✅ Your typical harvest volume (tons/year)
✅ Target market (local off-season? export?)
✅ Ambient temperature in summer?

We’ll send you:

  • Recommended cold room size (m² + ton capacity)
  • Turnkey cost in USD
  • Estimated monthly energy bill
  • Payback period based on local potato prices

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